With its focus on the essentials of dynamic image analysis, the CAMSIZER S1 is purpose-built for basic quality control applications. This streamlined approach results in a system that is not only more efficient but also easier to use.
Users can expect a seamless experience, from sample preparation through to final analysis, making the CAMSIZER S1 the most efficient choice for laboratories and production facilities seeking to enhance their quality control processes without the complexity of more advanced systems. The CAMSIZER S1 can handle a vast variety of applications, with excellent repeatability and correlation to traditional sieve analysis. Simultaneously, it delivers basic particle shape information. The CAMSIZER 3D and CAMSIZER S1 are two devices that look almost identical from the outside but are suitable for different applications and levels of complexity. While the CAMSIZER S1 is a cost effective entry-level device with a focus on quality control of standard applications, the CAMSIZER 3D is designed more for sophisticated shape analysis and applications in research and development.
校准对象
针对 CAMSIZER S1 可提供一个经认证的参考对象，它使得用户可以在几秒钟内完成设备的校准。该校准对象是一块玻璃板，被准确放在测量区中。其上面以平版技术印刷着不同大小的圆圈。通过测量这些圆圈确定摄像机的成像比例。完成校准后，可以打印一份规定状态的记录报告。
沟槽和漏斗套件
针对 CAMSIZER S1 可以购买不同的沟槽和漏斗套件，它们适用于不同的样品体积和粒度。在 3D 模式下，沟槽宽度会影响 3D 轨迹中颗粒图像的数量，沟槽越窄，图像尺寸就越小，抓帧率也就更高。但窄沟槽会增加测量时间。在选择最为适合您应用的配置时，MICROTRAC 非常乐意为您提供咨询。
导板
导板是样品流进入测量区之前负责疏通引导的装置。例如当颗粒因其机械特性而跳到沟槽上时，这可能是有利的。导板可以阻止颗粒被甩到测量井上方。导板还能防止气流在测量区中引起意外涡流。
Audit Trail Manager
Audit Trail Manager 是一个扩展软件，可以根据《联邦法规 21 章》第 11 款中的规范进行操作。该标准尤其适用于制药业及其供应商。该程序选项允许以不同的访问级别进行全面的用户管理，并且会将所有过程记录到 Audit Trail 的加密数据库中。为了保证质量，测量结果可以电子签名。
分样器
每次测量之前都须做好取样和准备工作。尤其是具有宽分布特性的流动性散装物料可能会发生离解，这在取样不当的情况下会导致错误的结果。通过使用分样器可以轻易生成有代表性的子样品，从而保证获得一个正确的、有说服力的结果。MICROTRAC 推荐使用 Retsch(同样隶属 Verder Scientific 集团)的瓦楞分样器和旋转分样器。
散装物料的许多特性，例如流动性、溶解性、过滤效率、反应性、耐磨性和气味等，都主要受粒度的影响。因此，粒度确定在许多不同的工业分支中都被作为质量控制的一部分。
The CAMSIZER S1 provides important measurement data within a few minutes that determines the quality of the sample. The results are consistent with traditional sieve analysis, which means that established product specifications do not need to be changed. Due to the high level of automation, measurement errors are virtually impossible, with significantly higher sample throughput. Another advantage is that shape analysis provides additional information about the sample that is not accessible with sieve analysis.
砂子
肥料
糖
Sand is one of the most important standard applications for dynamic image analysis. With a nominal size of 63 μm to 2000 μm, sand is exactly within the measuring range of the CAMSIZER S1. Both broad distributions and closely sieved fractions can be easily analyzed with the CAMSIZER S1 within a very short time, whereby the results are compatible with those of sieve analysis. Our measurement examples show 5 repeat measurements of a broadly distributed sand sample including the expected range of sieving results for this product.
Fertilizers are one of the main applications for Dynamic Image Analysis. The biggest advantage is the fast measurement and high sample throughput, which means that fluctuations in product quality can be detected early, and the process can be adjusted immediately. This reduces the production of rejects and offers real cost savings. A well-adjusted image analysis system provides the complete size and shape distribution of a fertilizer sample within two minutes.
The CAMSIZER S1 can be used for rapid quality control when analyzing aggregates. The device's ability to measure both broadly and narrowly distributed samples with excellent agreement to sieve analysis is impressive. The example shows two samples of crushed rock, one with a size range of 63 μm to 4 mm and one with a narrow grain size range from 710 μm to 1.25 mm.
Depending on further use, different sugar size distributions must be produced, e.g. for beverages, baking mixes, confectionery, or household sugar. The CAMSIZER S1 is suitable for the rapid characterization of sugar, which is particularly advantageous during the beet harvest, when a lot of material is produced, as the time-consuming sieve analysis is no longer necessary.
The measurement example shows five measurements of a common sugar sample and the corresponding sieve analysis. Of course, all other free-flowing bulk materials, such as salts, can be measured just as well with the CAMSIZER S1.
要找到满足您的颗粒表征需求的最佳解决方案，请访问我们的应用数据库
所有参数一览：动态图像分析提供了有关本样品材料的丰富信息。功能强大的 DIMENSIONS 软件可针对单个颗粒采集数十个参数并在一份有条理、符合标准的测量报告中显示结果，测量报告可根据个性化需求进行调整。
| 测量原理 | 动态图像分析(ISO 13322-2) |
| 测量范围 | 30 µm to 5 mm (recommended 50 µm to 4.5 mm) |
| 参数 | 2D particle analysis with basic size and shape definitions |
| 摄像机 | 12.5 Megapixels |
| 测量持续时间 | 大约 2 至 5 分钟(取决于所需的测量统计数据) |
| 软件 | Microtrac DIMENSIONS |
| 尺寸 | 850 × 650 × 350 mm |
| 重量 | 约 40 kg |
| 经过 CE 认证 | 是 |
